The Isetta Saga, Chapter 21: The Bubble Party

The Bubble Party was intended to serve as a grand celebration of a singular automobile. The Bubble Party was meant to be a culmination of many years’ effort. The Bubble Party was an excuse to smile, and laugh, and cheer, and have fun. The Bubble Party was a (gentle) poke in the eye to those who thought that the concept of restoring a 13 horsepower car was a silly exercise. The Bubble Party was an excuse to have a party.

The Bubble Party was all this and more.

For once, it wasn’t about the car; well, of course it was about the car, but really it was about the human endeavor. Sometimes I thought that a celebration centered on reaching the finish line was selfish, and egotistical, and boastful, and perhaps there were elements of that. There was honest effort, though, to take the focus away from me, and away from the fact that “the Isetta did drive in ‘95”.

What I knew then, and what I know more than ever now, is that this could not be accomplished by one person. There were so many people, individuals who were already friends, and those who became friends through my dealings with them, who needed to be counted among the co-achievers. And not all of them necessarily touched the car. My father, to name one significant example, had been a lifelong inspiration to me, and helped me in uncountable ways with my technical knowledge and understanding.

So we spent most of September in planning mode. The house was cleaned; the yard was trimmed. Food and drink aplenty were brought in. Bubble Party invitations were sent. We invited everyone: neighbors, co-workers, relatives, friends. We made a point of ensuring that children were included. The town agreed to close the street for the afternoon. The car was set on the front lawn, and covered with a red cloth.

We asked for a beautiful day, and we were given that too. The car was unveiled, and it was the children, more than the adults, who oohed and aahed (after all, it’s sized like a kid’s plaything). I was more than happy to let the parents watch while I offered rides to every child in attendance. I can only hope that some of them remember, and perhaps some of them grew to appreciate old machinery.

This 3-minute video highlights the moment the Isetta was revealed to the crowd:

Then it was over. And autumn arrived, and I was exhausted from the mental effort of getting the Isetta to this point. It wasn’t finished, but it certainly was close. By the end of 1995, I had accomplished what I set out to accomplish.

 

After the Bubble Party, the car was not touched for four years. Final restoration work began anew in 1999, and the car was entered into its first shows in 2000. We will resume the Isetta Saga later this year.
In the meantime, with spring literally a few days away, Richard’s Car Blog will turn its attention to what promises to be a very busy 2019 show season. The next blog post will be a technical treatise on the Alfa Romeo valve adjustment procedure. Stay tuned!

 

All photographs and video recordings copyright © 2019 Richard A. Reina. Photos may not be copied or reproduced without express written permission.

 

The Isetta Saga, Chapter 19: The Isetta Drives in ’95

The time span between October 21, 1978 and September 4, 1995 is quite long. Very long. It is 16 years, 10 months, and 14 days. The former date represents the day I purchased my BMW Isetta. The latter date represents the day I first drove it.

When I bought the car, I did not think that it would take just shy of 17 years to get to this point. But it did. As I promised myself, the Isetta did drive in ’95.

The video of the first drive was recently unearthed after being hidden away in a closet for many years. Along with the videos posted earlier, I had forgotten I had this, and it has been fun to rediscover it. No further words are necessary. Click on the YouTube link below and enjoy the clip taken on what was a beautiful late summer day.

 

 

 

All photographs and video recordings copyright © 2019 Richard A. Reina. Photos may not be copied or reproduced without express written permission.

 

The Isetta Saga, Chapter 18: Making the Final Connections

It had been some wedding! The body and chassis were reunited. Now the party was over. The guests had departed. It was time to get back to work and make the reunion more permanent. The upcoming week was a vacation week for me so that I could fully apply myself. It felt as though I were days away from actually driving the creature.

First item on the to-do list: install new sound-deadening material to the interior. The commercially-available products seen in every old car magazine were one choice (Dynamat is one well-known brand). However, they are pricey, even for a car as small as an Isetta. Another issue was my desire to adhere as closely as possible to the original treatment, which resembled tar paper. (The new-fangled stuff is thick and shiny and more appropriate for a drafty ‘50s British roadster or a noisy ‘60s muscle car.)

When conveying my indecision to my neighbor, he gave me a great suggestion: a visit to Home Depot would likely yield a roll of black roofing material which could be purchased for a reasonable number. For $9.97, I bought a roll which could have completed multiple Isettas! The measuring and the cutting began.

 

“30 LB FELT”, a deal at $9.97 (plus tax of course)

 

The wiring harnesses were next. The Isetta has two: a front main harness, and a rear harness. I had earlier disassembled, cleaned, and re-sheathed them, and they were ready to be put back into place. This was a clear case of my earlier photography coming to the rescue, as it was the photos taken during disassembly which portrayed the exact locations and connections for the wiring.

The electrical system of the vehicle is as simple as it gets: front and rear exterior lights, dashboard warning lights, and the starting/charging system. No power seats, no climate control. The test-firing of the engine way back in March of that year meant that I had the battery, Dynastart, and voltage regulator connections down, so with the body resting on top of the chassis, I only needed to bring those wires to their permanent spots.

The ignition switch was a trouble spot. I had an original one, but no key for it. There was a key code on the outside of the cylinder, but efforts to find someone who could create a working key for it were futile. One gent at the local auto parts store was very patient with me as I sought solutions to a car for which he had no listings. We tried several aftermarket ignition switches, but the first few were physically too large to fit within the minuscule dash pod. Finally, he found a switch that fit. He got to know me, and came to be of great assistance on several other small universal parts I needed.

The seat as found

The seat had been sent out to a local upholstery shop. Here, I purposely deviated from original, as American-market Isettas used a patterned vinyl upholstery, and I did not want to sit on vinyl. Instead, I chose a beige corduroy with off-white piping. The beige seat came close to matching the beige fabric sunroof, and since I always like red & beige on Ferraris, I thought “why not?”

Back from the upholstery shop

The steering wheel, column, dashboard, and pedals are a major subassembly unto themselves, and these were bolted into place, with pedals connected to the undercar linkages. To the left of the steering wheel, the shifter was joined to the rear-mounted transmission. Once I readjusted the clutch, I was able to shift into all four forward gears and reverse gear.

Ready for the seat (towels protect inner fender paint)

All the work recounted here took two weeks, bringing me to Labor Day weekend. That Sunday night, September 3, 1995, I discovered that the car’s battery was flat from sitting. I put it on trickle charge overnight. The next day was Labor Day. In the morning, I would attempt to start the Isetta, put it into gear, and be behind the wheel when it would move under its own power for the first time under my 17 years of ownership.

 

All photographs copyright © 2019 Richard A. Reina. Photos may not be copied or reproduced without express written permission.

The Isetta Saga, Chapter 17: The Body & Chassis “Wedding”

During the restoration of the Isetta, a frequent question presented to me was “what motivates you to keep going?” Of course, I wanted to see the project reach a successful conclusion, but setbacks, and there were a few, can be demotivating. There were times I questioned my own sanity, as in, “why am I spending so much time, money and effort to restore a 13-horsepower bubble car from the 1950s that most people have never heard of?” With everyday life (job, family, house) swirling around me, I was occasionally tempted to quit the whole deal.

One of my mantras during this 5+ year stretch was “celebrate your successes”. Reaching certain milestones not only feels great, but the achievement can be shared with others, which then inspires you to keep moving forward.

In August of 1995, I was ready for such a celebration: the Isetta body shell, freshly painted and just back from “The Shop”, was about to be reunited with the mechanically-restored chassis. In a traditional automobile assembly plant, the moment of “marrying” the up-until-then separate body and chassis is called the marriage point. So, in honor of that event’s facsimile, we decided to host a wedding. Before, um, consummating this union, since the shiny and clean chassis was about to be covered up again, a final set of photographs was taken to document its return to as-new glory.

The wedding was scheduled for Sunday, August 20, 1995, and since a wedding must have guests, a small ensemble was invited. (Memory doesn’t recall whether any of the invitees were tipped off that there was work to be done before food and beverages would be served.) The chassis was staged in the driveway just beyond the garage doors, with the body patiently hanging out in the garage on four jack stands.

Five intrepid groomspeople (Chris Beyer, John Maggio, Dennis & Ann Marie Nash, and Don Dahringer) vaulted the body back into the daylight. Spotters were assigned to eyeball the body’s descent so that nothing was injured. It took a few moments to clear all the obstacles, but the (re)union was a success.

A video camera (thanks, John) was rolling to capture the event. You can view a 12-minute excerpt at this YouTube clip here:

Whew! My nervous excitement is palatable to me as I watch myself nervously pace back and forth and around the car. In all seriousness, having a group of friends around me helped alleviate my worries. Once I knew the body shell was resting on the chassis rails, we popped the champagne, ate some BBQ, and of course, shared dessert in the form of a wedding cake:

The end of the push to make “The Isetta Drive in ‘95” was close, really, truly close. The steering, pedals, wiring harness, ignition, and seat all needed to be installed and connected. The motivation was the knowledge that I was perhaps a few short weeks away from driving my Isetta for the first time since buying it as a disassembled heap in 1978.

It almost looks ready to drive. Almost.

 

(Special thanks to my Creative Team pals Cody, Eslam, and Greg for their video-editing assistance. You guys are the DUDES.)

 

All photographs copyright © 2019 Richard A. Reina. Photos may not be copied or reproduced without express written permission.

 

The Isetta Saga, Chapter 16: The Painted Body Comes Home

Jody Fitzpatrick, proprietor of “The Shop” in Maplewood NJ, had my Isetta in his possession for one day shy of five weeks. His work was completed, done, finished. I breathed a huge sigh of relief if only for his ability to accurately predict his work timeline, originally estimated at “3 to 4 weeks”. This was close enough. There wouldn’t be any restoration shop horror stories in my future.

Chris Beyer, work colleague, neighbor, and friend, had accompanied me when I dropped off the Isetta body. When I told him that it was ready for pick-up, he was ready and willing to join me again.

The date was Friday July 28, 1995. Nothing in my notes or my memory explains how Chris and I both happened to be off from work that day; but we were. It was a sweltering humid day, hotter than the previous days had been during what was already an oppressive summer. Cranking the A/C in my Volvo 850 wagon did little help; nothing was going to cool me enough to dissipate my nervous excitement over seeing the painted shell.

 

Jody’s 2nd and final statement

 

At our arrival, Jody strolled out to greet us, looking and acting nonchalant. “How come HE’S so cool?” I asked no one. Perhaps because he does this every day, and, it’s not his car, and, he just wants to get paid, replied the voice in my head. The body shell, of course, looked perfect, almost too much so. I was afraid to touch it, but with Jody and Chris’s help, we got the same 2x4s bolted back to its underside, and then to the trailer floor.

 

The red 850, ready to tow home the red Isetta (note dolly and plywood in lower right of photo)

 

From ugly duckling to gorgeous swan (obviously, beauty is in the eye of the beholder)

 

Chris and I pose in parking lot of The Shop

 

Jody got his check, I got my receipt and my obligatory photos, and we were on our way. I must have glanced in the rear view mirror about every 12 seconds to make sure the body was still there. At a red light on the way home, several male teens yelled out “hey, it’s the Urkel-mobile!” Oh My God, I thought, am I going to be hearing this for the duration of my ownership of this thing? (The short answer to that question is “yes”.)

 

Back home after a 5-week vacation

 

Soon to be reunited

 

Leaving the 2x4s in place for now, we carried the body into the garage, and back onto my makeshift dolly. I posed it next to the completed chassis, fully aware that in a few days, five years of mechanical work would be covered forever (or at least until the car is re-restored in 2095).

Light buckets and other externals at the ready

What work was remaining before reuniting the body and chassis? The body’s hand-painted underside now had primer overspray on it, so that got yet another coat of gloss red. The headlight and tail light buckets were bolted on. The fuel tank, which had earlier been restored by coating it with Bill Hirsch’s GasTank Sealer, was secured in place. The 2x4s were finally removed, and the body was placed onto 4 jack stands.

Gas tank bolted into place (note fuel tap in upper left)

In an auto assembly plant, the moment when the car’s body, on one conveyor, is lowered onto a complete chassis, arriving on another conveyor, is called “the marriage point”. The Isetta’s 17-year courtship was coming to an end. It was time to host a wedding party and consummate this marriage.

The Groom

 

All photographs copyright © 2019 Richard A. Reina. Photos may not be copied or reproduced without express written permission.

The Isetta Saga, Chapter 15: Documenting the Body Restoration Progress

Jody Fitzpatrick, proprietor of “The Shop” in Maplewood NJ, was my choice to oversee the body restoration of the Isetta for many reasons: he was personally recommended, the business was nearby my residence, his pricing was fair, we had a mutual understanding of what “done” looked like, and his estimated timeframe was reasonable. Another reason is that Jody assured me that I could visit and observe the progress whenever I desired (sort of like conjugal visits for the incarcerated).

Having read more than one “restoration shop horror story” (the car gets pushed to the back, 6 months pass with no progress, the shop demands more upfront money, they lose your car keys, or worst, they close the business and lock the doors with your car inside), having visitation rights was refreshing.

So visit I did.

Three times during that hot July of 1995, I stopped in to have a peek and to snap a few snaps. Jody was always very accommodating and genuinely happy to see me, and gave me free rein to walk around my car and chat up the crew doing the actual labor.

During the first visit, employees were using homemade scrapers to remove the paint. They had decided against chemical dipping or media blasting, fearful of inflicting further damage. They also hammered out any dents and other rough spots, in preparation for some minor welding and an eventual skim coat of putty in spots. (From my own research, I had come to learn that any talk of body repair that doesn’t involve some small use of plastic filler is fantasy.)

THE SHELL IN THE PROCESS OF PAINT BEING REMOVED:

During this visit, Jody and I also finalized the choice of paint color. There was no known “official 1957 BMW Isetta paint code chart” we could refer to, so we did the next best thing. Sampling the unfaded paint we found under the BMW roundel on the door, we matched that to the closest shade among the modern paint code charts in Jody’s possession. We both agreed that the 1995 Ford Mustang shade of “Performance Red” was it. Jody stressed another advantage: should the car need touch-up or repair in the future, the correct paint would be readily available.

Just a week later, I saw the body with all the original paint gone, and the metal work beginning. I had given Jody a recommendation from John Jensen’s Isetta Restoration book for a method to reinforce the rearmost body panel at the tail lights and rear bumper. This section of the shell was not directly attached to the chassis, and was a known weak spot. Jody stated he would use the printed suggestion to add some additional metal in places.

HAND-SANDING THE FILLER AND THE GUIDE COAT:

During this 2nd visit, I pointed out a number of drilled holes which needed to be filled. These included where the dealer-installed mud flaps and luggage rack had been, neither of which were to be reinstalled. (I would later discover one which I missed, requiring the purchase of a somewhat pricey accessory in order to cover it!) Jody’s suggestion of grinding down the visible factory welds at the body panel joints was rejected by me, as I had every desire to keep to an original look.

Like a proud papa, I posed alongside the work-in-progress:

The third visit found the body in full primer. With the metal work done and its flanks as smooth as new, it was not difficult to visualize a freshly painted body shell. Jody had the door and all the other exterior pieces at The Shop, but he also generously offered to hang and align the door for me, something that was not part of our initial negotiation. I brought the freshly-plated door hinges with me so that he could do just that.

THE BODY IN FULL PRIMER, JUST PRIOR TO COLOR COAT:

Perhaps the most exciting aspect was that the work was closely adhering to the originally estimated timeframe. Jody said that it might take a week longer than he hoped, but everything looked to be on track for a final pick-up by the end of July. And there were no “pricing surprises” either. Jody had gotten a $2,000 down payment upon drop-off, and he said that all I owed him at completion was the $2,000 balance plus NJ state sales tax.

A few days later I got the call. “It’s ready whenever you are.” That Saturday, I hooked up the trailer to the car and grabbed my checkbook. We were on our way.

 

All photographs copyright © 2019 Richard A. Reina. Photos may not be copied or reproduced without express written permission.

The Isetta Saga, Chapter 13: The Quest for a Body Shop, or, Third Time’s the Charm

Welcome back to the Isetta Saga!

In Chapter 12, it was early spring 1995, and the blog post contained video evidence which proved that the “thumper”, as one-cylinder engines are sometimes called, would start and run. You could say that this completed the mechanical portion of the restoration. Of course, there were “mechanical” elements to be addressed once the body and chassis were reunited, such as pedal and shifter linkages, gauges, lights, and so on, but, the running chassis was essentially done.

Now it was crunch time. Now, a fear crept into me because I was about to embark on a path over which I would have much less control. I am a technician, an automotive repairman, by trade. The nuts and bolts were, if not easy, at least resolvable by me. As I looked at the forlorn Isetta body, I was reminded of how little I knew about body and paint work. There was also an element of procrastination in play here. I could have sought out body estimates in 1994. However, it was easier to tell myself to push forward with the chassis work, and allow the bodywork to wait until it was absolutely necessary to move on it. That time was now.

 

Left front: lots of scars along side

 

Right front: door is OK, but strange circular gash above engine door opening

As had been my habit for this entire project, I grabbed my trusty Nikon EM, loaded it with a fresh roll of Kodak ISO 100 (or 200) film, and photographed all the details of the red body in its “before” state. This was done both to document its current condition as well as to provide a guide during reassembly. The body was still complete, with door, glass, sunroof, lights, wiring harness, and interior panels in place. There was no sense in disassembling any of it until I understood the next steps, which would only happen after speaking with several body shops.

 

Left rear: metal is split at wheel well

 

Right rear: rear bumpers have left gaping holes in sheet metal

The body was loaded onto my landscape trailer, and the trailer was hooked to the back of my Volvo wagon. Off I went to visit two different restoration facilities in northern New Jersey. As both these shops are still in business, and as I have nothing to gain by presenting potentially disparaging remarks about them in this public forum, I shall refer to them as “Shop A” and “Shop B”.

Interior left front showing shifter & linkage, wiring, factory sound insulation (which was to be removed)

 

Interior right front: VIN plate, but rust along bottom of wheel well

Shop A is a first-class enterprise with a stellar reputation in the hobby. They are known for their award-winning vehicles, and even market their own line of automotive paint. The patriarch of the business greeted me personally, and invited me to sit with him so we could discuss my progress and my intentions.

I told him that I had essentially completed the drivetrain, and wanted a shop to take on only the body shell. “You have done an excellent job managing your own restoration”, he said to me, and I wasn’t sure if the comment was a compliment, or if he regretted that I hadn’t handed over the whole stinkin’ pile of parts for him to sort out. He continued: “We can restore this body, certainly can. Our process will be, you leave it with us while we do our research and preliminary work, and we will send you an itemized bill on a monthly basis”.

My next question was obvious, or so I thought: “What will be the total cost of the body and paint work?” He replied “Oh, we have no way of knowing that. Besides, that’s not how we work. As I said, we will perform a certain amount of work every month and bill you accordingly. You are also welcome to stop by and see the progress first-hand”. I told him that I would think about it. The walk back to my car wasn’t complete before I had concluded my thinking about it. This was the traditional model of automotive restoration. The owner trusts the restoration shop to proceed at a fair pace, and pays the bills with no clear end date in sight. This shop was not getting my business.

 

With seat out, note spare tire witness mark, shift linkage

Shop B was introduced to me when its proprietor visited my office for an evening’s “hobbyists’ gathering”. He was fairly new to the business, and wanted to introduce himself to a wider audience. He spoke in a friendly and down-to-earth manner, and explained that his shop was the restoration place of choice for the common man. At the end of his presentation, I approached him and asked about paying a visit. A short time later, I trailered the red body out to him for his inspection, and he promised to get back to me ASAP.

This was 1995, so we used fax as a speedy means of communication. The first page of the fax was a cover sheet, and the second page had a detailed line-by-line estimate for metal work, fabrication, priming, sanding, and painting. I knew I was in trouble reading the first line of his cover page: “Dear Rich, I hope you’re sitting down!” His estimate for total parts and labor? $11,150. That only meant I needed to keep looking.

This is behind passenger seat. Removable panel is for spark plug access.

 

Parcel shelf with factory interior panel still in place.

A work colleague, friend, and all-around great fellow hobbyist Dennis Nash was someone I sought out for advice. Dennis said that he knew someone through the Rolls-Royce Owners Club who ran a collision shop but also fit in a fair amount of restoration work. He was in Maplewood, about a 20 minute drive from my house, and much closer than either Shop A or Shop B. The person’s name was Jody Fitzgerald, and the name of this business was The Shop.

I called. Jody answered, “This is …. The Shop”. (This is how he always answered the phone, with a purposeful delay between “this is” and “The Shop”.) We had a pleasant initial conversation, and he invited me to visit with body in tow. It didn’t take him long to look it over and for him to tell me that this was something he could handle. He made himself very clear that there were certain things he would, and would not, do. He said that he would:

  • Expect me to deliver the body with glass and soundproofing removed.
  • Paint the body in a single-stage urethane, and color-sand and polish the exterior.
  • Paint the interior to match, but not color-sand or polish it.
  • NOT paint the underside of the body. (He suggested that I paint it before bringing it back to him.)
  • Complete all the body and paint work in an approximate 3-4 week time period.

Jody said that the total cost in material and labor would be $4,000. That was a very acceptable number to me. Before we signed any papers, Jody said he had one more item of importance to discuss with me:

“I will take on this job, which will cost you $4,000, only if you verbally assure me that you understand this cost exceeds the total value of the car.”

In retrospect, I don’t blame him one bit for wanting to ensure that I understood the price/value relationship. We both knew that good, but not perfect, running and driving Isettas were available for around $3,500 in 1995. There was too much emotional attachment in this project for me, so I was more than willing to spend what I believed was a fair price for the body shell restoration. Jody simply didn’t want to start this job and have me remorsefully abandon the car with him.

I rushed home to begin the disassembly so that I could deliver the shell to Jody. It was June of 1995. There was no time to waste.

All photographs copyright © 2018 Richard A. Reina. Photos may not be copied or reproduced without express written permission.

Stay tuned for the next chapter in the Isetta Saga, as the shell is prepared for delivery to The Shop.